Basic Info.
Packaging & Delivery
Product Description
This product is designed using principles of electromagnetic induction.
Applied AC voltage in the coil resulting from the alternating magnetic flux, magnetic flux which constitutes a closed magnetic circuit by the core. The alternating
Hook in the melt flux and secondary current within the induced electromotive force, the current through the metal charging resistor, the electrical energy is converted to heat energy, heat can melt the metal melting hook.
2.2 The product from the lid, oven, hob, induction body, hydraulic system, blast furnace operation boxes, the main contactor, controller, capacitor frame, regulator, etc. Pose.
2.3 The double lid open.
2.4 Vertical structure of furnace shell rolled steel plates welded together, pool the insulation materials and refractory materials and bricks made of brick tie.
2.5 sensor body consists of three sensors, three core, three melting hook, tie a knot induction materials and fire-resistant body shell composition of water-cooled units. Sensors for the water-cooled: The removal of refractory body shell to facilitate and reduce the sensor power consumption, sensing the composition of body shells for the four and a half, intervening insulating material, induction body shell in the flange assembly based on the above.
Continuous casting machine factory introduce
Our company specializes produces metallurgical equipment, continue casting machine, electric furnace. Our company found in 1986, and covers the area over 30 hectares(300000M2 ), has more than 1000 employees, among of them there are more than 80 engineers and technicians with 20 senior and 25 intermediate title.
Our company has modern machinery and processing equipment more than 100sets include CNC Gantry Milling Machine, large CNC boring and milling machine, Large CNC cutting machine and so on. We mainly produce electric furnace, continue casting machine, rolling mill, blast furnace, converter and so on, we can do all of design, manufacture, installation, commissioning. Our products were exported to Italy, Philippines, Indonesia, Mongolia, Kazakhstan, Malaysia, Ukraine, Honduras, Iran, Zambia, Nigeria, Myanmar, Vietnam, Syria, Angola, etc. We produce and sale various metallurgical equipments more than 100sets yearly.
Our continue casting machine series produces were awarded "China Top Ten Brands of the well-known continuous casting machine", and passed the ISO9001: 2008 standard certification. Our metallurgical equipments include electric arc furnace, ladle refining furnace adopt the technology of conductive across arm, tubular water-cooled furnace wall, tubular water-cooled furnace lid and so on with the world advanced level, and equip the PLC control, they are more energy-saving, environmental protection. Our automatic hydraulic cutter which we research and development independent possess reasonable structure, stable performance, and is controlled by PLC, with high cutting precision, fast speed, and reduced waste.
Technical Data:
CCM: Fix steel frame support,Rigid Dummy bar
Oscillation control: Frequency conversion PCL control(Siemens or Delta products)
Withdrawal and straightening form:Frequency conversion PCL control(Siemens or Delta products)
Dummy head withdrawal and straightening : PCL control
Cutting: by manual cutting .
Billet size 80x80mm with 6meter length,and so on
Strand 1 strand
Cooling bed: Transverse pusher(hydraulic) cooling bed
Steel grader : Q215,Q235,20MnSi,45# and so on
Public service parameter
Water system require
A. Mould cooling water:P≥0.9Mpa,Q≥100 Nm 3/h
B. Twain cooling water: P≥0.6Mpa,Q≥30 Nm3/h
C. Machine cooling water: P≥0.6Mpa,Q≥20Nm3/h
Gas system
A. Oxygen(incise):P≥0.6Mpa,Q≥2.0Nm3/min
Pure≥99.5%
B. Compress air: P≥0.5Mpa,Q≥1.0Nm3/min
C. Burn gas: P≥0.3Mpa,Q≥1.0Nm3/min
Power system
Continue casting main body equipment power consumption ≥60KW 380V 50Hz
CCM public service, water supply, compressor system
Equipment Name | Equipment Name |
1. Equipment foundation and civil works | 11. Dummy bar |
2. Steel structure platform | 12. Dummy bar storage device |
3. Casting radius | 13. Withdrawal straightening machine |
4. Strand number | 14. Approach roller table |
5. Ladle support | 15. Automatic cutting machine |
6. Tundish | 16. Transmit roller table |
7. Tundish car | 17. Cooling bed |
8. Mould | 18. Pusher |
9. Oscillation device | 19. Hydraulic system |
10. Secondary cooling system | 20. Computer and PLC system |
21. Tundish roaster |
1. Strip plate mould of the entirety copper-tube mode which is simple and low cost.
2. High-frequency and small-swing plate spring vibration, the depth of vibration mark is under 0.2mm.
3. The simplified billet guiding device is low cost and easy maintenance.
4. Five-roller and four-drive straightening machine is of the large straightening.
5. Auxiliary straightening machine can re-straighten the billet in emergency.
6. Stainless steel cutting machine can cut-to-length accurately.
7. The coping rate in the surface is less than 5%.
8. Computer and PLC system
9. Tundish roaster
NO. | Electric Furnace Type | Input power (KW) | input voltage (V) | Input current (A) | Rated power (KW) | DC current (A) | DC voltage (V) | Melting rate (T/H) | working frequency (HZ) | working voltage (V) | cooling water pressure(MPA) | Rated capacity (T) | Power consumption (KWH/T) | |
Power Supply | Furnace body | |||||||||||||
1 | GW-0.25-160/1JJ | 180 | 380 (6 Pulse) | 256 | 160 | 320 | 500 | 0.24 | 1000 | 750 | 0.1~0.15 | 0.25~0.3 | 0.25 | 790 |
2 | GW-0.5-250/1JJ | 280 | 380 (6 Pulse) | 400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.5 | 770 |
3 | GW-0.5-250/1J | 280 | 380 (6 Pulse) | 400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.5 | 770 |
4 | GW-0.75-400/1JJ | 400 | 380 (6 Pulse) | 650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.75 | 770 |
5 | GW-0.75-400/1J | 400 | 380 (6 Pulse) | 650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.75 | 770 |
6 | GW-1-500/1JJ | 550 | 380 (6 Pulse) | 800 | 500 | 1000 | 500 | 0.8 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 1 | 750 |
7 | GW-1-750/1JJ | 800 | 380/690 (6 Pulse) | 1200/ 700 | 750 | 1500/ 850 | 500/ 880 | 0.9 | 1000/ 500 | 1500/ 2600 | 0.1~0.15 | 0.25~0.3 | 1 | 720/660 |
8 | GW-1-750/1J | 800 | 380/690 (6 Pulse) | 1200/ 700 | 750 | 1500/ 850 | 500/ 880 | 0.9 | 1000/ 500 | 1500/ 2600 | 0.1~0.15 | 0.25~0.3 | 1 | 720/660 |
9 | GW-1.5-1000/0.5JJ | 1100 | 690 (6 Pulse) | 912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 1.5 | 700 |
10 | GW-1.5-1000/0.5J | 1100 | 690 (6 Pulse) | 912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 1.5 | 700 |
11 | GW-2-1500/0.5JJ | 1650 | 690 (6 Pulse) | 1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 675 |
12 | GW-2-1500/0.5J | 1650 | 690 (6 Pulse) | 1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 675 |
13 | GW-2-2000/0.5JJ | 2200 | 690 (6 Pulse) | 1400 | 2000 | 2275 | 880 | 1.9 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 650 |
14 | GW-3-2500/0.5JJ | 2750 | 690/950 (6 Pulse) | 2275/ 1700 | 2500 | 2840/ 2080 | 880/ 1250 | 2.56 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 3 | 610/560 |
15 | GW-3-2500/0.5J | 2750 | 690/950 (6 Pulse) | 2275/ 1700 | 2500 | 2840/ 2080 | 880/ 1250 | 2.56 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 3 | 610/560 |
16 | GW-4-3000/0.5J | 3300 | 690/950 (6 Pulse) | 2730/ 2040 | 3000 | 3410/ 2500 | 880/ 1250 | 3.2 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 4 | 610/560 |
17 | GW-5-4000/0.5J | 4400 | 950 (6 Pulse) | 2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 5 | 600/550 |
18 | GW-6-4000/0.5J | 4400 | 950 (12 Pulse) | 2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 6 | 600/550 |
19 | GW-8-5000/0.5J | 5000 | 950 (12 Pulse) | 3400 | 5000 | 4200 | 1250 | 7~8 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 8 | 600/550 |
20 | GW-10-6000/0.5J | 6300 | 950 (12 Pulse) | 3750 | 6000 | 4600 | 1250 | 8.5~9 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 10 | 600/550 |
21 | GW-12-8000/0.25J | 8000 | 950 (12 Pulse) | 4900 | 8000 | 6000 | 1250 | 9~10.5 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 12 | 600-550 |
22 | GW-15-8000/0.25J | 8000 | 950 (12 Pulse) | 4900 | 8000 | 6000 | 1250 | 9~10.5 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 15 | 600-550 |
23 | GW-15-10000/0.25J | 10000 | 950 (24 Pulse) | 6500 | 10000 | 8000 | 1250 | 13~15 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 15 | 600-550 |
24 | GW-18-12000/0.25J | 12000 | 950 (24 Pulse) | 8160 | 12000 | 10000 | 1200 | 15~17 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 18 | 600-550 |
25 | GW-20-12000/0.25J | 12000 | 950 (24 Pulse) | 8160 | 12000 | 10000 | 1200 | 17~19 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 20 | 600-550 |
26 | GW-25-14000/0.25J | 14000 | 950 (24 Pulse) | 9460 | 14000 | 11600 | 1200 | 19~21 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 25 | 600-550 |
27 | GW-30-16000/0.2J | 16000 | 950 (24 Pulse) | 10850 | 16000 | 13300 | 1200 | 21~23 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 30 | 600-550 |
28 | GW-40-20000/0.2J | 20000 | 950 (24 Pulse) | 13545 | 20000 | 16600 | 1200 | 25~27 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 40 | 600-550 |
29 | GW-50-22000/0.2J | 22000 | 950 (24 Pulse) | 14932 | 22000 | 18300 | 1200 | 25~28 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 50 | 600-550 |
Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).
(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)
3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.
4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.
V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.
NO. | Electric Furnace Type | Input power (KW) | input voltage (V) | Input current (A) | Rated power (KW) | DC current (A) | DC voltage (V) | Melting rate (T/H) | working frequency (HZ) | working voltage (V) | cooling water pressure(MPA) | Rated capacity (T) | Power consumption (KWH/T) | |
Power Supply | Furnace body | |||||||||||||
1 | GW-0.25-160/1JJ | 180 | 380 (6 Pulse) | 256 | 160 | 320 | 500 | 0.24 | 1000 | 750 | 0.1~0.15 | 0.25~0.3 | 0.25 | 790 |
2 | GW-0.5-250/1JJ | 280 | 380 (6 Pulse) | 400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.5 | 770 |
3 | GW-0.5-250/1J | 280 | 380 (6 Pulse) | 400 | 250 | 500 | 500 | 0.4 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.5 | 770 |
4 | GW-0.75-400/1JJ | 400 | 380 (6 Pulse) | 650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.75 | 770 |
5 | GW-0.75-400/1J | 400 | 380 (6 Pulse) | 650 | 400 | 800 | 500 | 0.6 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 0.75 | 770 |
6 | GW-1-500/1JJ | 550 | 380 (6 Pulse) | 800 | 500 | 1000 | 500 | 0.8 | 1000 | 1500 | 0.1~0.15 | 0.25~0.3 | 1 | 750 |
7 | GW-1-750/1JJ | 800 | 380/690 (6 Pulse) | 1200/ 700 | 750 | 1500/ 850 | 500/ 880 | 0.9 | 1000/ 500 | 1500/ 2600 | 0.1~0.15 | 0.25~0.3 | 1 | 720/660 |
8 | GW-1-750/1J | 800 | 380/690 (6 Pulse) | 1200/ 700 | 750 | 1500/ 850 | 500/ 880 | 0.9 | 1000/ 500 | 1500/ 2600 | 0.1~0.15 | 0.25~0.3 | 1 | 720/660 |
9 | GW-1.5-1000/0.5JJ | 1100 | 690 (6 Pulse) | 912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 1.5 | 700 |
10 | GW-1.5-1000/0.5J | 1100 | 690 (6 Pulse) | 912 | 1000 | 1140 | 880 | 1.2 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 1.5 | 700 |
11 | GW-2-1500/0.5JJ | 1650 | 690 (6 Pulse) | 1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 675 |
12 | GW-2-1500/0.5J | 1650 | 690 (6 Pulse) | 1360 | 1500 | 1700 | 880 | 1.7 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 675 |
13 | GW-2-2000/0.5JJ | 2200 | 690 (6 Pulse) | 1400 | 2000 | 2275 | 880 | 1.9 | 500 | 2600 | 0.1~0.15 | 0.25~0.3 | 2 | 650 |
14 | GW-3-2500/0.5JJ | 2750 | 690/950 (6 Pulse) | 2275/ 1700 | 2500 | 2840/ 2080 | 880/ 1250 | 2.56 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 3 | 610/560 |
15 | GW-3-2500/0.5J | 2750 | 690/950 (6 Pulse) | 2275/ 1700 | 2500 | 2840/ 2080 | 880/ 1250 | 2.56 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 3 | 610/560 |
16 | GW-4-3000/0.5J | 3300 | 690/950 (6 Pulse) | 2730/ 2040 | 3000 | 3410/ 2500 | 880/ 1250 | 3.2 | 500 | 2600/3200 | 0.1~0.15 | 0.25~0.3 | 4 | 610/560 |
17 | GW-5-4000/0.5J | 4400 | 950 (6 Pulse) | 2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 5 | 600/550 |
18 | GW-6-4000/0.5J | 4400 | 950 (12 Pulse) | 2300 | 4000 | 3330 | 1250 | 5 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 6 | 600/550 |
19 | GW-8-5000/0.5J | 5000 | 950 (12 Pulse) | 3400 | 5000 | 4200 | 1250 | 7~8 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 8 | 600/550 |
20 | GW-10-6000/0.5J | 6300 | 950 (12 Pulse) | 3750 | 6000 | 4600 | 1250 | 8.5~9 | 500 | 3400 | 0.1~0.15 | 0.25~0.3 | 10 | 600/550 |
21 | GW-12-8000/0.25J | 8000 | 950 (12 Pulse) | 4900 | 8000 | 6000 | 1250 | 9~10.5 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 12 | 600-550 |
22 | GW-15-8000/0.25J | 8000 | 950 (12 Pulse) | 4900 | 8000 | 6000 | 1250 | 9~10.5 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 15 | 600-550 |
23 | GW-15-10000/0.25J | 10000 | 950 (24 Pulse) | 6500 | 10000 | 8000 | 1250 | 13~15 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 15 | 600-550 |
24 | GW-18-12000/0.25J | 12000 | 950 (24 Pulse) | 8160 | 12000 | 10000 | 1200 | 15~17 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 18 | 600-550 |
25 | GW-20-12000/0.25J | 12000 | 950 (24 Pulse) | 8160 | 12000 | 10000 | 1200 | 17~19 | 250 | 3400 | 0.1~0.15 | 0.25~0.3 | 20 | 600-550 |
26 | GW-25-14000/0.25J | 14000 | 950 (24 Pulse) | 9460 | 14000 | 11600 | 1200 | 19~21 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 25 | 600-550 |
27 | GW-30-16000/0.2J | 16000 | 950 (24 Pulse) | 10850 | 16000 | 13300 | 1200 | 21~23 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 30 | 600-550 |
28 | GW-40-20000/0.2J | 20000 | 950 (24 Pulse) | 13545 | 20000 | 16600 | 1200 | 25~27 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 40 | 600-550 |
29 | GW-50-22000/0.2J | 22000 | 950 (24 Pulse) | 14932 | 22000 | 18300 | 1200 | 25~28 | 150~200 | 3400 | 0.1~0.15 | 0.25~0.3 | 50 | 600-550 |
Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).
(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)
3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.
4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.
V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.